CCS conductors for lightweight, EMI-tolerant wiring harnesses
OEMs use CladCore CCS 40% and 55% conductors to reduce harness copper mass by up to 40% without sacrificing RF performance or termination reliability.
From spec sheet to production release
Specify
Match IACS grade to signal frequency and current envelope with our application engineers.
Sample
50 kg trial reels shipped within 10 days for pilot-line validation.
Scale
Ramp to production with dedicated line capacity and IATF 16949 documentation.
Key Benefits
40% mass reduction
vs. solid copper at equivalent RF performance.
Solder-compatible
Tin overplate for standard harness terminations.
Vibration-rated
High tensile core survives engine-bay flex cycles.
IATF-ready
PPAP Level 3 documentation on request.
Case: European Tier-1 harness supplier
After a field failure of a competitor's tinned copper strand, CladCore engineers root-caused strand-to-strand fretting corrosion and specified CCS 40% with 3 um tin overplate. Warranty returns dropped 92% over 24 months.